Kulimba kwa Chitoliro Chowirikiza Pawiri mu Ntchito Zamakampani
Pawiri welded mapaipiamamangidwa ndi ma welds awiri odziimira kuti apange mgwirizano wamphamvu ndi wodalirika pakati pa zigawo za chitoliro. Njira yowotcherera iwiriyi imatsimikizira kuti chitolirocho chikhoza kupirira zovuta ndi zovuta zomwe zingakumane nazo panthawi yogwira ntchito, ndikuzipanga kukhala chisankho chodalirika cha ntchito zovuta pamene kulephera sikungatheke.
Mmodzi mwa ubwino waukulu wa mipope iwiri yowotcherera ndi kuthekera kwawo kuthana ndi malo othamanga kwambiri. Njira yowotcherera pawiri imapanga mgwirizano wosasunthika komanso wamphamvu pakati pa zigawo za chitoliro, kuonetsetsa kuti zingathe kupirira zovuta zamkati popanda chiopsezo cha kutulutsa kapena kulephera. Izi zimawapangitsa kukhala abwino kwa ntchito monga mapaipi amafuta ndi gasi, pomwe kukhulupirika kwa dongosolo la mapaipi ndikofunikira kuti pakhale chitetezo komanso magwiridwe antchito.
Table 2 Main Physical and Chemical Properties of Steel Pipes (GB/T3091-2008, GB/T9711-2011 ndi API Spec 5L) | ||||||||||||||
Standard | Gulu lachitsulo | Zamankhwala (%) | Tensile Property | Charpy (V notch) Impact Test | ||||||||||
c | Mn | p | s | Si | Zina | Yield Strength (Mpa) | Mphamvu Yamphamvu (Mpa) | (L0 = 5.65 √ S0 (mphindi Wotambasula) (%) | ||||||
max | max | max | max | max | min | max | min | max | D ≤ 168.33mm | D > 168.3mm | ||||
GB/T3091 -2008 | Q215A | ≤ 0.15 | 0.25 < 1.20 | 0.045 | 0.050 | 0.35 | Kuwonjezera NbVTi malinga ndi GB/T1591-94 | 215 |
| 335 |
| 15 | > 31 |
|
Q215B | ≤ 0.15 | 0.25-0.55 | 0.045 | 0.045 | 0.035 | 215 | 335 | 15 | > 31 | |||||
Q235A | ≤ 0.22 | 0.30 < 0.65 | 0.045 | 0.050 | 0.035 | 235 | 375 | 15 | > 26 | |||||
Q235B | ≤ 0.20 | 0.30 ≤ 1.80 | 0.045 | 0.045 | 0.035 | 235 | 375 | 15 | > 26 | |||||
Q295A | 0.16 | 0.80-1.50 | 0.045 | 0.045 | 0.55 | 295 | 390 | 13 | > 23 | |||||
Q295B | 0.16 | 0.80-1.50 | 0.045 | 0.040 | 0.55 | 295 | 390 | 13 | > 23 | |||||
Q345A | 0.20 | 1.00-1.60 | 0.045 | 0.045 | 0.55 | 345 | 510 | 13 | > 21 | |||||
Q345B | 0.20 | 1.00-1.60 | 0.045 | 0.040 | 0.55 | 345 | 510 | 13 | > 21 | |||||
GB/T9711-2011 (PSL1) | L175 | 0.21 | 0.60 | 0.030 | 0.030 |
| Mwasankha kuwonjezera chimodzi mwazinthu za NbVTi kapena kuphatikiza kulikonse | 175 |
| 310 |
| 27 | Chimodzi kapena ziwiri mwazowonetsa mphamvu zamphamvu ndi malo ometa zitha kusankhidwa. Kwa L555, onani muyezo. | |
L210 | 0.22 | 0.90 | 0.030 | 0.030 | 210 | 335 | 25 | |||||||
L245 | 0.26 | 1.20 | 0.030 | 0.030 | 245 | 415 | 21 | |||||||
L290 | 0.26 | 1.30 | 0.030 | 0.030 | 290 | 415 | 21 | |||||||
L320 | 0.26 | 1.40 | 0.030 | 0.030 | 320 | 435 | 20 | |||||||
L360 | 0.26 | 1.40 | 0.030 | 0.030 | 360 | 460 | 19 | |||||||
L390 | 0.26 | 1.40 | 0.030 | 0.030 | 390 | 390 | 18 | |||||||
L415 | 0.26 | 1.40 | 0.030 | 0.030 | 415 | 520 | 17 | |||||||
L450 | 0.26 | 1.45 | 0.030 | 0.030 | 450 | 535 | 17 | |||||||
L485 | 0.26 | 1.65 | 0.030 | 0.030 | 485 | 570 | 16 | |||||||
API 5L (PSL 1) | A25 | 0.21 | 0.60 | 0.030 | 0.030 |
| Kwa kalasi B chitsulo, Nb+V ≤ 0.03%; zitsulo ≥ kalasi B, kusankha kuwonjezera Nb kapena V kapena kuphatikiza kwawo, ndi Nb+V+Ti ≤ 0.15% | 172 |
| 310 |
| (L0 = 50.8mm) kuti iwerengedwe motsatira ndondomeko iyi: e=1944·A0 .2/U0 .0 A: Dera lachitsanzo mu mm2 U: Mphamvu zochepa zotchulidwa mu Mpa | Palibe kapena chilichonse kapena zonse ziwiri zomwe zimakhudzidwa ndi gawo lometa zomwe zimafunikira ngati muyeso wolimba. | |
A | 0.22 | 0.90 | 0.030 | 0.030 |
| 207 | 331 | |||||||
B | 0.26 | 1.20 | 0.030 | 0.030 |
| 241 | 414 | |||||||
X42 | 0.26 | 1.30 | 0.030 | 0.030 |
| 290 | 414 | |||||||
x46 | 0.26 | 1.40 | 0.030 | 0.030 |
| 317 | 434 | |||||||
X52 | 0.26 | 1.40 | 0.030 | 0.030 |
| 359 | 455 | |||||||
x56 | 0.26 | 1.40 | 0.030 | 0.030 |
| 386 | 490 | |||||||
X60 | 0.26 | 1.40 | 0.030 | 0.030 |
| 414 | 517 | |||||||
x65 | 0.26 | 1.45 | 0.030 | 0.030 |
| 448 | 531 | |||||||
X70 | 0.26 | 1.65 | 0.030 | 0.030 |
| 483 | 565 |
Kuwonjezera mphamvu zake, pawiri welded chitoliro amathanso kupirira kutentha kwambiri, kupanga izo oyenera njira zosiyanasiyana mafakitale. Kaya kunyamula madzi otentha kapena mpweya, kapena ntchito m'madera ndi kusinthasintha kutentha, pawiri welded chitoliro amasunga umphumphu wake structural ndi ntchito, kuonetsetsa ntchito yodalirika ngakhale zinthu zovuta kwambiri.
Kuphatikiza apo, kulimba kwa chitoliro chowotcherera pawiri kumapangitsa kukhala chisankho chotsika mtengo pantchito zamakampani. Kukhoza kwawo kupirira kuvala, dzimbiri ndi mitundu ina ya kuwonongeka kumatanthauza kuti amafunikira chisamaliro chochepa ndi kusinthidwa, kuchepetsa ndalama zonse zogwirira ntchito ndi nthawi yopuma.
Ponseponse, kugwiritsa ntchito chitoliro chowotcherera pawiri kumapereka maubwino angapo pamafakitale, kuphatikiza mphamvu, kulimba komanso kudalirika. Kukhoza kwawo kuthana ndi zovuta zambiri, kutentha kwakukulu komanso zovuta zachilengedwe zimapangitsa kuti zikhale zabwino kwa mafakitale osiyanasiyana kuchokera ku mafuta ndi gasi kupita ku mankhwala. Ndi ntchito yake yotsimikiziridwa ndi mbiri ya moyo wautumiki, chitoliro chowirikiza kawiri ndi chinthu chamtengo wapatali ku dongosolo lililonse la mafakitale.